Material Science 3D Printed Nanoparticles Pave the Way for Shapeshifting Materials

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Stanford materials engineers have 3D printed tens of thousands of hard-to-manufacture nanoparticles long predicted to yield promising new materials that change form in an instant. This innovative approach, highlighted in Nature Communications, may revolutionize everything from solar panels to computer memory.

In nanomaterials, shape is destiny. That is, the geometry of the particle in the material defines the physical characteristics of the resulting material. “A crystal made of nano-ball bearings will arrange themselves differently than a crystal made of nano-dice and these arrangements will produce very different physical properties,” said Wendy Gu, an assistant professor of mechanical engineering at Stanford University, introducing her latest paper which appears in the journal Nature Communications. “We’ve used a 3D nanoprinting technique to produce one of the most promising shapes known — Archimedean truncated tetrahedrons. They are micron-scale tetrahedrons with the tips lopped off.”

In the paper, Gu and her co-authors describe how they nanoprinted tens of thousands of these challenging nanoparticles, stirred them into a solution, and then watched as they self-assembled into various promising crystal structures. More critically, these materials can shift between states in minutes simply by rearranging the particles into new geometric patterns.

This ability to change “phases,” as materials engineers refer to the shapeshifting quality, is similar to the atomic rearrangement that turns iron into tempered steel, or in materials that allow computers to store terabytes of valuable data in digital form. “If we can learn to control these phase shifts in materials made of these Archimedean truncated tetrahedrons it could lead in many promising engineering directions,” she said.

Archimedean truncated tetrahedrons (ATTs) have long been theorized to be among the most desirable of geometries for producing materials that can easily change phase, but until recently were challenging to fabricate — predicted in computer simulations yet difficult to reproduce in the real world.

Gu is quick to point out that her team is not the first to produce nanoscale Archimedean truncated tetrahedrons in quantity, but they are among the first, if not the first, to use 3D nanoprinting to do it. “With 3D nanoprinting, we can make almost any shape we want. We can control the particle shape very carefully,” Gu explained. “This particular shape has been predicted by simulations to form very interesting structures. When you can pack them together in various ways they produce valuable physical properties.”

ATTs form at least two highly desirable geometric structures. The first is a hexagonal pattern in which the tetrahedrons rest flat on the substrate with their truncated tips pointing upward like a nanoscale mountain range. The second is perhaps even more promising, Gu said. It is a crystalline quasi-diamond structure in which the tetrahedrons alternate in upward- and downward-facing orientations, like eggs resting in an egg carton. The diamond arrangement is considered a “Holy Grail” in the photonics community and could lead in many new and interesting scientific directions.

Most importantly, however, when properly engineered, future materials made of 3D printed particles can be rearranged rapidly, switching easily back and forth between phases with the application of a magnetic field, electric current, heat, or other engineering method.

Gu said she can imagine coatings for solar panels that change throughout the day to maximize energy efficiency, new-age hydrophobic films for airplane wings and windows that mean they never fog or ice up, or new types of computer memory. The list goes on and on. “Right now, we’re working on making these particles magnetic to control how they behave,” Gu said of her latest research already underway using Archimedean truncated tetrahedron nanoparticles in new ways. “The possibilities are only beginning to be explored.”

Additional co-authors of the work are PhD students David Doan and John Kulikowski. Gu is also a member of Stanford Bio-X. This work was funded by the National Science Foundation, a Stanford Graduate Fellowship. DD, JK, the Hellman Foundation, and the National Science Foundation. Part of this work was performed at the Stanford Nano Shared Facilities, which is supported by the National Science Foundation, and at the Stanford Cell Sciences Imaging Facility.

Original Article: Direct observation of phase transitions in truncated tetrahedral microparticles under quasi-2D confinement; Nature Communications; DOI:10.1038/s41467-024-46230-x

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